Industrial filter 5500W with VFD regulation for laser cutter
Industrial filter 5500W with VFD regulation for laser cutterIn laser cutting, electricit
Product details
Specifications
- Title: Industrial filter 5500W with VFD regulation for laser cutter
- Stocks: Trenutno ni na zalogi
Description
Industrial filter 5500W with VFD regulation for laser cutter
In laser cutting, electricity, gas or consumables are not always the biggest cost. A large part of the hidden costs are due to smoke, fine metal dust, bad suction, faster filter massage and loss of warm air from the production hall.
The 5500W industrial filter with VFD regulation is designed for such environments. With a power of 5,5 kW and a flow of 5000 to 6000 m3/h, it allows strong suction, while at the same time using VFD regulation, the air flow can be accurately adjusted to the actual requirements of the laser cutter. You don't always need maximum fan speed. You need the right speed.
Wangari Maathai stressed the link between development and responsible environmental management in her Nobel lecture. Its message can also be easily translated into production: "Sustainable development, democracy and peace are inseparable." In industrial suction, ecology is not just a cost. A well-designed system can also mean very concrete savings.
Laser cutting and maximum target group
There are many potential users of such an industrial filter:
- laser sheet cutting companies
- metalworking enterprises
- metal construction workers
- producers of machinery and industrial equipment
- enterprises with automated production lines
- electric cabinets and metal cases
- manufacture of metal furniture
- automotive and mechanical component manufacturers
- workshops with laser and plasma cutters
- companies performing serial sheet cutting for customers
In our view, the largest target group is small and medium-sized metalworking companies with one or more laser cutters. It is these companies who very quickly perceive the difference between basic suction and a system that can be adapted to the actual process. If the laser works eight hours a day, any unnecessary energy loss is a cost again every day.
MFF regulation means less consumption and more control
The main advantage of this filter is VFD fan control. The frequency converter allows accurate setting of the air flow according to the requirements of the customer and the specific laser cutter.
That's an important difference. In the classical system, the fan often works at almost constant speed no matter how much air we actually need. We can adjust the system here.
- Fan power: 5,5 kW and 5500W respectively
- Regulation: VFD frequency regulation
- Airflow: 5000 to 6000 m3/h
- Flow setting: exact according to the requirements of the contracting authority
- Priority: fan not always need to be driven at maximum power
- Score: better suction control and the possibility of lower energy consumption
To edit industrial suction cheaper in the long run, it is not always the right solution to buy the cheapest fan. It makes more sense to control the energy that the system actually uses.
5000 to 6000 m3/h for effective laser smoke extraction
The laser cutter creates smoke and very fine particles at work. For thermal cutting, particles can be large from submicron dimensions, so only a large fan does not mean good filtration.
Our system combines a large airflow with a large filtration surface and a fine degree of filtration. This allows the processing of large amounts of air without the whole solution depending on only one element.
| Property | Industrial filter 5500W VFD |
|---|---|
| Power | 5,5 kW VFD |
| Airflow | 5000 to 6000 m3/h |
| Number of cartridges | 4 cartridge filters |
| Filter area | 45 m2 |
| Precision of filtration | 0,3 to 0,5 μm |
| Cleaning | automatic pulse dust cleaning |
| Regulation | VFD Air Speed Control |
| Sound insulation | 20 mm sound insulation cotton coating |
| Intake connections | 2 custom-diameter adjusted inputs |
Antistatic anti-massage filters with iron filings
Laser metal cutting doesn't just give us visible smoke. There are very fine metal particles that can be loaded on a filter medium and increase the resistance of the system.
Therefore, they are installed four filter cartridges with antistatic coating, designed to reduce the problems of loading and massaging due to iron filings and fine metal dust.
The total filtration area is 45 m2, the declared filtration accuracy is 0,3 to 0,5 μm. A large surface is important because air is distributed through several filter materials. This helps to maintain the flow of even more demanding work.
Automatic pulse cleaning reduces manual maintenance
The filter has automatic pulse dust cleaning. The pulse system removes collected dust from the surface of the filter cartridges to help maintain their flow.
This is particularly useful in manufacturing where the laser cutter operates for a long time or is connected to the automatic loading of sheet metal. More cutting time also means more smoke and dust. The filter must follow.
- less manual cleaning
- less interruption of production
- more stable air flow
- less potential for rapid blockage of the filtration surface
- more practical work in everyday production
20 mm sound insulation for more pleasant production
A large industrial fan is moving a huge amount of air. Noise is therefore not irrelevant.
The housing uses 20 mm sound insulation cotton coating, which reduces the spread of sound from the system. This is a small detail on the technical sheet, but very noticeable when the device works every day alongside people.
Two custom-made vacuum entrances to facilitate assembly
The filter has two customised intake entrances, whose diameter or caliber can be adapted to the concrete installation.
This means that if your laser cutter has a different pipe diameter or requires a special extraction arrangement, the system does not have to be forcefully adjusted to the standard connector.
For industrial equipment, local adaptation often saves the most time. Less pipe processing. Less improvisation. Faster connection.
Hot air recovery means concrete savings
One of the most interesting options is the return of filtered warm air back to the facility. Instead of simply removing warm air from production in winter, the system can be prepared to function as part of recovery.
It can be very big savings. The industrial filtration producer Camfil points out the return of already warm or cooled air as one of the most effective ways of reducing energy losses in suction systems. For some plants, even five to six-digit annual energy savings are reported, although the actual result always depends on the size of the hall, the climate, the time of operation and the amount of air exchanged.
When returning air to the production area, account must be taken of the type of material we cut, dust composition and local requirements. Some hazardous metal dusts may require additional final filtration. Therefore, recovery is not considered as a blind connection of the pipe back into the hall, but as part of a properly designed system.
Favourable Not Same as Cheapest
With an industrial filter, the purchase price is only one part of the cost. The second part starts immediately after the connection.
| Comparison | Industrial filter 5500W with VFD | Basic industrial filter without advanced regulation |
|---|---|---|
| Flow regulation | VFD adjustment according to need | often limited or fixed |
| Airflow | 5000 to 6000 m3/h | depending on performance |
| Filtering | 4 antistatic cartridges | depending on performance |
| Filter area | 45 m2 | depending on the model |
| Fine filtration | 0,3 to 0,5 μm | not necessarily comparable |
| Filter cleaning | automatic pulse cleaning | may require more manual maintenance |
| Fan speed | adjustable with VFD | commonly less flexible |
| Hot air return | recovery option | not always foreseen |
| Intake entrances | 2 custom connectors | often standard connectors |
| Sound protection | 20 mm insulation lining | depending on performance |
Hence, a slightly more deliberate solution may end up being significantly more mild. Energy savings, less manual cleaning, less flow problems and the possibility of heat recovery are added up every working day.
What the industrial medium writes about laser smoke filtration
Metalworking News, when dealing with industrial laser and plasma cutting filters, specifically pointed out that thermal cutting produces metallic smoke and fine particles and that effective extraction is important for both employees and the manufacturing environment.
Similarly, professional sources for industrial filtration warn that very fine particles in laser cutting have different requirements than coarse dust. Smaller particles may thicken and increase resistance on filters, so a suitable filter surface, a properly dimensioned flow rate and effective cleaning of filter cartridges are important.
This is well confirmed by our approach: we are not just selling a fan with a big number on the label. The whole system is important.
Example of positive user experience
Example of text to be published after confirmation of the actual statement by your client:
"After connecting the new filter, the difference was practically apparent immediately. The laser suction is more stable, and we set the VFD so it doesn't work on the maxim all the time. Most of all, we were surprised by the possibility of returning warm air to the hall, because earlier in winter we literally sucked out the already paid heat through the roof. The system is robust, filter cleaning is automatic and we have much less work to do with it."
Local Ljubljana means a faster solution
For industrial equipment, the price is important, but more importantly, what happens when the connection needs to be adjusted, check the setting or connect the system to your laser cutter.
In the company Ink World we are in Ljubljana and we are also engaged in industrial automation and production of custom solutions. Therefore, the system can be viewed as part of machinery and production, not just as a standalone piece of equipment.
- local consulting in Slovenia
- Ljubljana and faster communication
- adaptation of two suction connections
- vFD configuration according to application requirements
- possible connection to existing laser cutter
- focus on long-term savings and practical use
To edit suction cheaper, more thoughtful and with the possibility of real energy savings, send us data on the laser cutter, table size, materials and existing connection. We will propose a configuration that makes sense for your process.
How much does it cost you to throw air through the roof every day
A laser cutter is an expensive production device. Heating the hall is expensive. Electricity is expensive. Employee time is expensive. So a rather unpleasant question arises: why would you still use a filter that works full - time and in winter, along with smoke from outdoor production, also suctions the heat you have already paid for?
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